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Tap Changer Analyzer & Winding Ohmmeter RMO-TD Series

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Image: Circuit breaker analyser in an open rugged case with a quick guide in the lid, terminals, LCD display, keypad and printer.
  • On-load tap changer dynamic resistance measurement
  • Three resistance measurement channels
  •  One temperature measurement channel
  • Automatic resistance measurement
  • Heat Run test
  •  Rapid automatic demagnetization
  •  Tap changer motor current monitoring channel
  •  Automatic discharge circuit
  •  Built-in tap changer control unit
  • Three models: RMO25TD, RMO40TD, RMO60TD

Description

The Tap Changer Analyzer & Winding Ohmmeter of the RMO-TD series is designed for winding resistance measurement of inductive objects, and for a tap changer analysis. The RMO-TD series is based on the state of the art technology, using the most advanced switch mode technology available today. The RMO-TD series is accurate (0,1_%), powerful (up to 60 A) and lightweight. It generates a true DC ripple free currentwithautomaticallyregulated measure-ment and discharging circuit.

RMO-TD series can perform a simple, quick and reliable transformer on-load tap changer condition assessment. This series enables measurements of a winding resistance in every tap position, current ripple values (percentage of a current drop during a tap change) and transition times during the tap changes. Problems with a connection, contacts, and selector/diverter switch operation (tap change with interruption) can be detected with these measurements.

Application

The list of the instrument application includes:

  • Three-channel winding resistance measurement, which enables simultaneous winding resistance measurement of up to three windings on a single phase
  • Dynamic resistance measurement (DVtest) of on-load tap changers, performed on a single phase
  • A measurement of on-load tap changer motor current by using a dedicated channel
  • Heat Run test, which enables obtaining the Hot Spot temperature along with resistance graph during the cooling process
  • A single-phase automatic transformer demagnetization
Image: Connection diagram of a circuit breaker analyser to a three-phase breaker with two interrupters per phase: red and black cables clamp onto each contact, with both ends grounded.

Connecting RMO-TD to Transformer

The RMO-TD has three separate resistance measurement channels, which enable simultaneous measurement of the primary and secondary winding on the same phase. This significantly speeds up the measurement and reduces the total transformer testing time. At the same time, by saturating the magnetic core through the HV and LV windings the stabilization time and subsequently the total testing time is reduced even more.

Simultaneous Three-Channel Winding Resistance Measurement

The RMO-TD injects the current with a voltage value as high as 55 V. This ensures that the magnetic core is saturated quickly and duration of the test is as short as possible. The three independent channels enable simultaneous testing of three windings in series – primary, secondary and tertiary windings. There is enough memory within the RMO-TD instrument to store 1 000 measurements. All measurements are time and date stamped. The instrument is equipped with thermal and overcurrent protection. The RMO-TD has very high_ability_to_cancel_electrostatic_and_electromagnetic interference that exists in HV electric fields. It is achieved by a proprietary filtration solution applied to both, the hardware construction and the application software implementation.

Image: Front panel of the RMO-T series tap changer analyser and winding ohmmeter, with high-current terminals, display, keys, flash drive, interface and tap changer motor current input.

On Load Tap Changers – Dynamic Resistance Measurement (DV test)

The RMO-TD can be used to measure the winding resistance of the individual taps of a power transformer without discharging between the tests.

The unit also checks whether the on-load tap changer (OLTC) switches without an interruption. The moment a tap position is changed from one tap to another, the device detects a sudden, very short drop of the test current. These drops called "Ripple" should be consistent, where any drop out-of-line should be investigated. Tap changer malfunctions can be detected by analyzing the measurements of transition ripple, transition time, and visualizing DRM graphs. In addition, the tap changer motor current is recorded, and displayed on the same graph. The built-in tap changer control unit enables remote control of the tap changer operation from the instrument's keyboard.

Image: Current versus time graph from 0 to 190 s showing repeated sawtooth pulses between about 19.4 and 21.2 A, with peaks rising and then falling.

Tap Changer Motor Current Monitoring Channel

The AC and/or DC current monitoring channel enables monitoring and recording the OLTC mechanical drive motor current during the tap changer operation. The motor current waveform (or another useful signal) is printed on the same DV-Win-generated DRM graph, and can help in detecting OLTC mechanical problems. Motor recording allows for DRM recording by using the motor operation trigger, which is useful for reactance tap changers. An AC/DC current clamp is part of the recommended accessories.

Automatic_Transformer Demagnetization

After a DC current test, such as a winding resistance measurement, the magnetic core of a power or a measurement transformer may be magnetized. Also, when disconnecting a transformer from a service, some amount of magnetic flux trapped in the core could be present.

The remnant magnetism can cause various problems such as erroneous measurements on a transformer, or an inrush current at start-up of a power transformer, or an incorrect operation of the protective relays due to the magnetized CT cores. To eliminate this source of potential problems, demagnetization should be performed. When the discharging process has been completed, the RMO-TD can perform fully automatic demagnetization.

with decreasing magnitude down to zero. The RMO-TD provides this alternating current by internally changing the polarity of a controlled DC current.

DV-Win Software

The DV-Win application software enables control and observation of the test process, as well as saving and analyzing the results on a PC. It provides a test report, arranged in a selectable form as an Excel spreadsheet, PDF, Word, or ASCII format. The software provides an OLTC (tap changer) condition assessment through analysis of the graphs representing dynamic resistance values during the tap changer transitions. Additionally, the DV-Win measures and calculates the OLTC transition time, the ripple and the winding resistance for each tap changing operation. The standard interface is USB. RS232 is optional.

Heat Run Test Application

The DV-Win application software has an additional Heat Run temperature/resistance extrapolation feature. After the transformer heating is switched off, the RMO-TD is immediately connected to up to three transformer windings and the timer is started. The winding resistance is measured at regular time intervals. This information is used to automatically extrapolate the values of temperature and resistance at the moment when the transformer was switched off.

Demagnetizing the magnetic core of a transformer requires alternating current applied

Technical Data

Winding Resistance Measurement

  • Test currents:
  • 5 mA – 25 A DC for RMO25TD
  • 5 mA – 40 A DC for RMO40TD
  • 5 mA – 60 A DC for RMO60TD
  • Output voltage: up to 55 V DC
  • Measurement range: 0,1 μΩ – 10 kΩ
  • Typical accuracy:
  • ±(0,1% rdg + 0,1% F.S.) for 0,1 μΩ-1,999 kΩ range

OLTC Dynamic Resistance Measurement

  • Sampling rate: 0,1 ms
  • Automatic open circuit detection and warning
  • Transition current ripple measurement
  • Transition time measurement using DV-Win software
  • Timing measurement of different transition changes using DV-Win graph analysis tool
  • ±(0,2% rdg + 0,1% F.S.) for 2 kΩ - 10 kΩ range

AC Current Measurement Channel

Resolution

  • Resolution: 0,1 ms
  • 0,1 μΩ – 999,9 μΩ: 0,1 μΩ
  • Amplitude resolution: 16 bit
  • 1,000 mΩ – 9,999 mΩ: 1 μΩ
  • 10,00 mΩ – 99,99 mΩ: 10 μΩ
  • 100,0 mΩ – 999,9 mΩ: 0,1 mΩ
  • 1,000 Ω – 9,999 Ω: 1 mΩ
  • 10,00 Ω - 99,99 Ω: 10 mΩ
  • 100,0 Ω – 999,9 Ω: 0,1 Ω
  • 1,000 kΩ – 9,999 kΩ: 1 Ω

Data Storage

  • 1 000 internal memory positions
  • USB flash drive feature enables storage of a huge number of measurements

Printer (optional)

  • Thermal printer
  • Paper width 80 mm

Current Clamp Meter Specifications

  • Measuring range: 30 / 300 A
  • Nominal current: 300 ARMS or 450 A DCPK
  • Frequency range: DC to 20 kHz (-3 dB)

Computer Interface

  • USB
  • Optional: RS232

Warranty

  • Three years

Environmental Conditions

  • Operating temperature:
  • 10 ºC to +55 ºC / +14 ºF to +131 ºF
  • Storage & transportation:
  • 40 ºC to +70 ºC / -40 ºF to +158 ºF

Temperature Measurement

  • One temperature measurement channel Thermometer Pt100
  • Humidity 5 % - 95 % relative humidity, non condensing
  • 50 ºC +180 ºC / -58 ºF +356 ºF
  • 50 mm x 6 mm

Dimensions and Weights

DeviceWeightDimensions (WxHxD)
RMO25TD10,0 kg / 22,0 lbs480 x 197 x 395 mm 18.9 x 7.75 x 15.6 in
RMO40TD13.5 kg / 29.8 lbs480 x 197 x 395 mm 18.9 x 7.75 x 15.6 in
RMO60TD14,0 kg / 30.8 lbs480 x 197 x 395 mm 18.9 x 7.75 x 15.6 in

Mains Power Supply

Applicable Standards

  • Installation/overvoltage: category II
  • Pollution: degree 2
  • Low voltage directive: Directive 2014/35/EU (CE conform); Applicable standards, for a class I instrument, pollution degree 2, installation category II: IEC EN61010-1
  • EMC: Directive 2014/30/EU (CE Conform)
  • Applicable standard EN 61326-1
  • Safety: CAN/CSA-C22.2 No. 61010-1, 2nd edition, including Amendment 1
  • Connection according to IEC/EN60320-1; UL498, CSA 22.2
  • Mains supply: 90 V - 264 V AC
  • Frequency: 50 / 60 Hz
  • Mains supply voltage fluctuations up to ±10 % of the nominal voltage
  • Input power: 1 800 VA
  • Fuse 15 A / 250 V, type F, not user replaceable

All specifications herein are valid at ambient temperature of + 25 °C and recommended accessories. Specifications are subject to change without notice. Specifications are valid if the instrument is used with the recommended set of accessories

Image: Two coiled current cables, black and red, with large clamps.
Image: Set of test leads with red and black cables ending in large spring-loaded Kelvin clamps.
Image: Current and Sense cables Voltage Sense cables with Current connection cable Cable bag with TTA clamps TTA clamps with TTA clamps
Image: Black carrying bag holding cables with red clamps.
Image: Cable plastic case with Cable plastic case wheels
Image: Black rugged transport case with telescopic handle and wheels.
Image: Current clamp 30/300 A with extension 5 m (16.4 ft)

Test shunt

Order Info for RMO-TD

Instrument with included accessoriesArticle No
Tap Changer Analyzers & Winding Ohmmeters RMO-TD
DV-Win PC software including USB cable
Built-in Tap Changer Control Unit
Tap Changer Control cable 5 m (16.4 ft)RMOXXTD-N-01
Mains Power cable
Ground (PE) cable
Transport case
RecommendedArticle No
Current cables 2 x 10 m 10 mm2 (32.8 ft, 7 AWG) and Sense cables 2 x 10 m (32.8 ft) with TTA clampsCS-10-10LMXC
Sense cables 2 x 10 m (32.8 ft) with TTA clampsS2-10-02BPWC
Current connection cable 1 x 5 m 10 mm2 (16.4 ft, 7 AWG) with TTA clampsCX-05-102XWC
Cable bagCABLE-BAG-00
Current clamp 30/300 A supplied from the instrument with extension 5 m (16.4 ft)CACL-0300-06
OptionalArticle No
Test shunt 150 A / 150 mVSHUNT-150-MK
Thermal printer 80 mm (3.15 in) (built-in)PRINT-080-00
Thermal paper roll 80 mm (3.15 in)PRINT-080-RO
Transport caseHARD-CASE-SC
Plastic transport caseHARD-CASE-PC
Plastic transport case with wheelsHARD-CASE-PW
Current cables 2 x 15 m 10 mm2 (32.8 ft, 7 AWG) and Sense cables 2 x 15 m (49.2.8 ft) with TTA clampsCS-15-10LMXC
Current cables 2 x 20 m 16 mm2 (65.6 ft, 5 AWG) and Sense cables 2 x 20 m (65.6 ft) with TTA clampsCS-20-16LMXC
Sense cables 2 x 15 m (49.2 ft) with TTA clampsS2-15-02BPWC
Sense cables 2 x 20 m (65.6 ft) with TTA clampsS2-20-02BPWC
Current cables 2 x 15 m 10 mm2 (49.2 ft, 7 AWG) with TTA clampsC2-15-10LMWC
Current cables 2 x 20 m 16 mm2 (65.6 ft, 5 AWG) with TTA clampsC2-20-16LMWC
Current connection cable 1 x 12 m 16 mm2 (39.4 ft, 5 AWG) with TTA clamps –CX-12-162XWC
Cable plastic case – medium sizeCABLE-CAS-02
Cable plastic case with wheels - medium size –CABLE-CAS-W2
Cable plastic case – large sizeCABLE-CAS-03
Cable plastic case with wheels - large sizeCABLE-CAS-W3
Temperature sensor 1 x 50 mm (1.97 in) + 5/10/15 m (16.4/32.8/49.2 ft)TEMP1-050-XX
Bluetooth communication moduleBLUETOOTH-00

IBEKO Power AB

Stockholmsvägen 18 181 50 Lidingö, Sweden

Contact Phone: +46 70 0925 000 E-mail: sales@dv-power.com

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