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AMPERIS ACBX Battery Simulator

Accessible HTML version of the document: the same text as the PDF, with headings, tables and a description of each image. Download the original PDF (PDF · 4 pages · 168 KB) · Source page: ACBX: Amperis Batteriesimulator für Ladegeräteprüfung

Image: Grey cabinet unit with microprocessor control, digital display, analogue meter, adjustment knobs and red switch.

ACBC series

  • High frequency IGBT electronic load, featuring constant current / constant voltage operation.
  • Rugged construction for maximum reliability in heavy duty industrial applications.
  • Compact and portable design. Wheels for easy moving.
  • Intelligent electronic protection system (includes soft start, overtemperature, overload protection).
  • Programmable digital board, controlled by microprocessor.
  • Can be used to test chargers of any type, voltage and current.
  • Can be used to discharge batteries of any type, voltage and capacity.
  • Digital voltmeter display + Analog ammeter
  • CE certified
  • cCSAus Listed

Description

Testing the functionality and performance of forklift battery chargers has always been a problematic task for service technicians.

In order to test the basic functionality of a charger, at least one real battery must be available. This may be a problem if the techincian has to test chargers while all the forklifts are in service.

Moreover, using a battery it’s impossible to test the complete charging curve of the charger rapidly, and it’s problematic to adjust the charger settings and verify all the functionalities under different operating conditions.

The CDX is an electronic load, designed to test battery chargers of any type, voltage and power. This unique equipment simulates the behaviour of a battery during the charge process, and it gives to the technician the opportunity to perform complete tests safely, rapidly and accurately.

The ACBC eliminates the need of connecting a battery to the charger to be tested; it’s very simple and flexible. Moreover, it can be used discharge batteries and for other purposes.

The front panel of the ACBC contains these devices:

Special features, for maximum reliability and flexibility:

  • Digital voltmeter
  • Autotest of the power electronic circuits at power-on, with automatic safety stop in case of component failures.
  • Analog ammeter
  • Voltage selection knob (12-24-36-48-72-80 V)
  • Voltage fine adjustment potentiometer
  • Current limit potentiometer (0-200A)
  • Temperature protection of all the power electronic components and resistor bank: in case of internal overtemperature (e.g.: blocked fans, air passages obstructed) the ACBC is set automatically in stand-by mode.

This is the typical sequence of operation, when using the ACBC to test a charger.

  • Double cabinet, for maximum thermal insulation: during the operation, the external part of the cabinet remains cold (max temperature rise <10°C).
  • Heavy duty wheels, with ball bearings, metal frame, covered with rubber.

1) The user sets the voltage of the battery to be simulated, using the apposite knob and potentiometer, while the digital display shows the actual value. A separate potentiometer is available to set the maximum current that the ACBC will absorb.

2) The user connects the charger to be tested to the input of the ACBC The charger control board will detect that a battery has been connected and will start the charge process; 3) The CBX keeps the voltage constant to the selected value, while the analog ammeter measures the current given by the charger. If the current tends to exceed the maximum programmed value, the ACBC will increase the voltage in order to limit it.

4) The user can modify the voltage and current freely, in order to simulate the behaviour of a battery under charge. It’s possible to trace the real charging curve of the charger in one minute.

Contactoo

AMPERIS PRODUCTS S.Lagricultura, 34, Contactoo 27003 Agricultura,34 +T [+34] 982 20 99 20 | F [+34] 982 20 99 11 lugo [spain]27003, Lugo, España info@amperis.com | www.amperis.com

Product specifications:

Image: Specification table: AC input 85–135 or 180–250 V AC single-phase, 250 W max, 50/60 Hz; battery voltage 12–80 V, maximum current 200 A; dimensions 325 x 630 x 570 mm; 2 mm steel enclosure RAL7032 with four wheels; forced ventilation.

Got a test to solve? Talk to an engineer.

Tell us the asset, the voltage and the test you need, and we will propose the right instrument.

+34 982 20 99 20 Mon–Thu 09:00–14:00 · 15:30–19:00Fri 08:00–14:00 Request a quote