Preventive maintenance testing of nickel-cadmium, lithium-ion and nickel-metal hydride battery banks
Battery capacity tester
CA 6630
Internal resistance and open-circuit voltage in a single reading
Tests nickel-cadmium, lithium-ion and nickel-metal hydride batteries by measuring their internal resistance and open-circuit voltage.
Internal resistance and voltage measurement
The CA 6630 measures the battery's internal resistance by the precise 4-wire method and, at the same time, the open-circuit voltage, showing both values on the 2-display LCD screen.
Battery types supported
- Nickel-cadmium batteries.
- Lithium-ion batteries.
- Nickel-metal hydride batteries.
Result with the comparator function
The comparator function compares the measurement with the theoretical results built into the instrument and shows the result as PASS, WARNING or FAIL, for a quick assessment of battery deterioration.
Tester with carrying case, measurement leads and retractable test probes
Measurements can be stored manually or in data logger mode, and downloaded to a PC with dedicated software.
Storage and treatment of the records
Manual storage and data logger mode
Up to 999 measurements can be stored manually, and in data logger mode they are stored continuously with a sampling interval adjustable from 1 to 255 s.
Treatment of the records on a PC
A PC program exports the data stored in the instrument, collects the data-logger values and displays them graphically, and stores all the results on the computer's hard drive.
Easy to set up
- The instrument's + terminal is connected to the + terminal of the battery being tested.
- The - terminal is connected to the - terminal of the battery.
- The instrument is switched on and the results are read on the screen.
Instrument, carrying case, measurement leads and PC connection cable
Periodic measurement of internal resistance anticipates ageing of stationary batteries before it causes a backup-power failure.
Preventive maintenance of stationary batteries
Why measure internal resistance
In stationary batteries that power uninterruptible power supplies, telephone exchanges or security installations, a rise in internal resistance is one of the earliest signs of cell ageing, appearing before capacity falls noticeably. Measuring it periodically with the 4-wire method makes it possible to detect weak cells without discharging the battery.
Checking routine
- Direct connection to each cell or block of the battery with the supplied measurement leads.
- Simultaneous reading of the internal resistance and the open-circuit voltage of each cell.
- Immediate assessment with the comparator function (pass, warning or fail).
- Manual or data-logger recording of the complete maintenance round.
Tracking over time
By downloading the records to a PC with the data-treatment software, the measurements from each maintenance round can be compared with previous ones to track the trend of each cell and plan its replacement before it compromises the installation's backup autonomy.
Internal resistance measurement (4-wire method)
Measurement current: 1.5 mVAC; measurement frequency: 1 kHz ± 10 %.
| Range | Resolution | Measurement current | Accuracy |
|---|---|---|---|
| 40 mΩ | 10 µΩ | 37.5 mA | ±(1 % m.v. + 8 digits) |
| 400 mΩ | 100 µΩ | 3.75 mA | ±(1 % m.v. + 8 digits) |
| 4 Ω | 1 mΩ | 375 µA | ±(1 % m.v. + 8 digits) |
| 40 Ω | 10 mΩ | 37.5 µA | ±(1 % m.v. + 8 digits) |
Open-circuit voltage
| Range | Resolution | Accuracy |
|---|---|---|
| 4 V | 1 mV | ±(0.1 % m.v. + 6 digits) |
| 40 V | 10 mV | ±(0.1 % m.v. + 6 digits) |
Temperature coefficient of the resistance measurement: ±(0.1 % m.v. + 0.5 digits) / °C.
Temperature coefficient of the voltage measurement: ±(0.1 % m.v. + 0.5 digits) / °C.
| Battery types, comparator and operating modes | |
|---|---|
| Battery types supported | Nickel-cadmium, lithium-ion and nickel-metal hydride |
| Comparator function | Compares the measurement with built-in theoretical results and shows PASS, WARNING or FAIL |
| Manual mode | Manual storage of up to 999 measurements |
| Data logger mode | Continuous storage with a sampling interval adjustable from 1 to 255 s |
| Display | LCD with 2 displays and numerous symbols |
The manufacturer's brochure does not describe a lead-acid battery mode for this instrument; only the three types listed above are stated, so no other type is included here.
| Power supply, autonomy and functions | |
|---|---|
| Power supply | 6 × 1.5 V batteries |
| Autonomy | 7 hours in continuous use |
| Maximum power consumption | 1 VA |
| Automatic standby | After 30 minutes with no action on the keys |
| Zero adjustment | Zero-adjustment function to compensate the displayed voltage circuit |
| Dimensions, weight and contents of supply | |
|---|---|
| Dimensions | 250 × 100 × 45 mm |
| Weight | 500 g, including batteries |
Contents of supply (rigid carrying case)
| Measurement leads | Set of two 1 m leads ending in retractable test probe tips |
|---|---|
| Software | PC data-transfer program for exporting and treating the stored records |
| Connection cable | Connection cable between the instrument and the PC |
| Manual | Instruction manual in 5 languages |
The dimensions above come from the manufacturer's English brochure; the ES/PT/FR previous Amperis catalogues show "250 x 1.000 x 45 mm", a thousands-separator transcription slip for 100 mm, corrected here against the EN brochure.