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CAT Standard — Circuit breaker analyzers and timers

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Timing and motion with direct handling and an IP67 case

CAT

Image: CAT34 battery-operated circuit breaker analyzer in a rugged case with the lid open, showing the quick guide, keypad and display.

Circuit breaker testing

CAT Standard

Circuit breaker analyzers and timers

Timing measurement of MV and HV circuit breakers, solved with the essentials.

Product overview

Five stepped models

The CAT03 times the main contacts with one break per phase; the CAT31 adds breaker operation, coil current and auxiliaries; the CAT61 moves to two breaks per phase, and the CAT34 and CAT64 add two analog channels and travel curve recording with a transducer.

Simplicity that survives the field

Stand-alone or PC-controlled devices, with an unbreakable plastic case rated IP67 with the lid closed, between 5.5 and 7 kg of weight and an optional internal battery giving up to 8 hours of testing where no auxiliary supply exists.

Main features

  • Up to 6 main contacts with pre-insertion resistors.
  • 3 dry or wet auxiliary contacts, galvanically isolated.
  • 2 coil current channels up to ±35 A.
  • O, C, O-0.3s-C, CO, O-0.3s-CO, O-C, C-O and O-C-O sequences.
  • Memory for 500 tests and download to USB stick.
  • Optional 58 mm thermal printer for tables and curves.
  • Triggering by coils, analog, auxiliary or external trigger.
Image: Top panel: contact, auxiliary, coil and transducer inputs. Front panel of the CAT31 and CAT61 analyzers with input connectors, display, keypad and emergency stop button.

Applications and software

Applications

  • Power generation, transmission and distribution.
  • MV and HV breakers with one or two breaks per phase.
  • Pole synchronisation per IEC 62271-100 and IEEE C37.09.
  • Travel curves with linear or rotary transducer (CAT34/CAT64).
  • Testing contractors and industrial environments.

PC software for control and analysis

The included PC software controls every function, guides the test step by step, assesses each result against reference values and builds customisable reports; its database accepts over 500 test plans of common breakers.

Motion truly measured

The universal transducer channel accepts analog or digital sensors and delivers stroke, contact wipe, over-travel, rebound, damping and average velocity, with a transfer function to convert the record into the contact's real displacement.

Image: Timing a high-voltage breaker in the substation. Technician in a hard hat and work clothes connecting test leads to the mechanism of a medium-voltage circuit breaker.

CAT STANDARD — MEASUREMENT DATA

Time resolution0.1 ms (2 s tests); 1 ms (20 s); 10 ms (200 s)
Time accuracy0.05% of reading ± resolution
Main contactsClosed ≤ 10 Ω; pre-insertion 10 Ω – 5 kΩ; open ≥ 5 kΩ; 20 V DC / 50 mA
Coil current2 channels, ±35 A DC to 5 kHz; ±(0.5% + 0.1% FS)
Analog channels (CAT34/64)2, with ±0.5 / ±2.5 / ±60 / ±300 V AC/DC ranges
Auxiliaries3 dry or wet channels; wet up to 300 V DC / 250 V AC
Transducer (CAT34/64)1 digital and 1 analog input; 5 V DC supply for linear sensors
Memory500 tests with numerical and graphical data

24 V DC output to supply the current clamps. Specifications valid at +25 °C with standard accessories.

CAT STANDARD — TECHNICAL SPECIFICATIONS

CAT03CAT31CAT34CAT61CAT64
Main contacts3 (1 per phase)3 (1 per phase)3 (1 per phase)6 (2 per phase)6 (2 per phase)
Breaker operation—YesYesYesYes
Coil current—YesYesYesYes
Auxiliary contacts—YesYesYesYes
Analog channels——2—2
Travel curve——Yes—Yes

Common: dimensions 405 × 170 × 335 mm; weight 5.5 to 7 kg depending on model and options; supply 90 – 264 V AC, 50/60 Hz, 250 VA; optional internal Li-ion battery 14.4 V, 6800 mAh (up to 8 h); 4 × 20 character LCD readable in sunlight; USB; IP67 with the lid closed; operation -20 to +55 °C; humidity 0 – 95% non-condensing. Standards: IEC 62271-100 and IEEE C37.09 (measurement); safety EN 61010-1; EMC EN 61326-1; installation category II; pollution degree 2. Specifications valid at +25 °C.

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